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Devon Larratt
Devon Larratt

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From Design to Deployment: How Sportswear Manufacturing Mirrors Software Engineering

When I started in custom sportswear manufacturing with Rajco USA, I found striking parallels between building high-performance apparel and writing high-quality code. Just like in software, success comes from combining the right architecture (fabrics, constructions) with tight iteration (sampling, prototyping) and constant feedback (fit tests, performance data).

Key parallels I’ve noticed:

Modular design = component-based development
In sportswear, we design panels (sleeves, body, mesh zones) as modules. Just like in React or modular software, we can swap or upgrade parts without rewriting the whole system.

Version control = revision tracking in apparel specs
Every sample version, pattern change, fabric substitution is documented meticulously. This ensures we never lose track of what changes boosted or harmed performance.

Testing & QA = prototype trials
Before full production, we run wear tests, stress tests, wash tests β€” similar to unit, integration, and load testing in software. If a seam fails or a fabric fades, we roll back and fix.

Continuous improvement & iteration
We use feedback from athletes and teams, much like user feedback in software, to continually refine cuts, fit, ventilation, and durability.

If you’re building a brand or app that also involves custom apparel, performance wear, or manufacturing workflows, I’d love to share how we integrate tech tools, API-style production planning, and data-driven quality assurance.

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